“It is not enough to do your best; you must know what to do, and then do your best.”

W. Edwards Deming quote
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Quick Summary
Chris Stergiou
Automated Assembly and Test Systems
Tooling, Fixturing and Automation
Factory Automation and Work Fixturing
Value Engineering and Manufacturability
Machine Design and AutoCAD
Lean Manufacturing
Manufacturing Consulting
Manufacturing Consulting
and Process Development
Published articles on Automation and Productivity
Components Used in Systems Design and Build

Bimba, Norgren, Parker, Opto 22, 80-20, Wilkerson, Clippard, Festo, SMC, THK, Baldor, Hurst, Red Lion, Omron, Allen Bradley, Lintech, Keyence,
Sunx, Turck, McMaster Carr, Grainger, Compumotor, Aluminum Extrusion, Light Curtains, PLC, Stepper Motors, Servo Motors, Pneumatics,
Hydraulics, Vacuum, Pick and Place, Robotics, CNC Controls, custom machining, weldments, sheet metal,
Industries and Applications

Medical Disposables:

-                      Multi part assembly with automated parts feeding
-                      UV curable epoxy bonding of plastic components
-                      Tube strengthening system for surgical blades
-                      Hi-Pot testing of RF surgical systems
-                      Automated packaging and bar coding labeler machine
-                      Numerous hand and table top assembly fixtures
-                      Cold forming of a chamfer on thin walled tubing
-                      Catheter cut to length and stripping system
-                      Vision assisted welding system for RF wand used in intestinal surgery
-                      Low to “zero” tension web handling system

Electronics and Electrical Manufacturing:

-                      Cell phone component, plastic on plastic over molded flash removal system
-                      RF/EMI shielding, measure to length and cut at adjustable angle, system
-                      Braided shield, shrink to size system
-                      Coaxial cable strip and assembly to formed connector system
-                      Automated “small” element loading system for resistor manufacture
-                      Automated probing system for laser trimming of circuits on ceramic substrate
-                      Ceramic substrate cleaning system
-                      Automated wire nut assembly machine
-                      Numerous super conductor wire manufacturing and processing modules.
-                      Vacuum pressure transducer testing system

Consumer Products Manufacturing:

-                      Kitchen counter top assembly systems
-                      Rotationally molded plastic pots manufacturing tooling and de molding modules
-                      Automated parts feeders for cosmetic eye liner brushes and flock tips.

Industrial Products Manufacturing:

-                      Numerous table top assembly fixtures for automotive switch assemblies.
-                      Automated coil winding system for hot water heater coils
-                      Gear Finishing Presentation System
-                      Low Voltage - High Current connector assembly machine
-                      Bellows forming machine
-                      Capacitor trimming fixture with automated parts feeder

Pharmaceutical and Food Industries:

-                      Automated feeding for plastic bottles for bottle fill line
-                      Automated gating and converging of three conveyor lines into one
-                      Automated carton stacking
-                      Automated pressure testing of ceramic membrane filters
-                      Semi-Automated assembly of plastic filter assemblies
-                      Automated assembly and torque limiting of a pneumatic pressure regulator/filter.
Curriculum Vitae
Examples of my Work
Favored Links

THE ROBOT REPORT
RESUME
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Diode Glass Scriber